A Langley Shop on Whidbey Island Gets 2,555 Square Feet of Smoke

A new Langley shop with pine walls and glass doors got 2,555 sq ft of Smoke flake Certified Penntek polyurea, stem walls included, in spring 2026.

Large Langley shop with pine walls, glass doors and Smoke flake polyurea floor

This one is a long way from our home base in Woodinville. Langley sits at the south end of Whidbey Island, a ferry ride from the mainland, and this new shop building there is a big one: knotty pine walls, a vaulted ceiling, small square windows set high, and a row of glass roll-up doors that flood the place with light. Off the main bay are finished side rooms with white walls. The concrete under all of it was new, scuffed from construction and showing a few cracks.

In May 2026 Cascade coated the whole thing with Certified Penntek polyurea in Smoke flake. 2,555.75 square feet of floor and 81.75 square feet of concrete stem walls, finished as one continuous shop and garage floor coating in Langley.

What the slab looked like

At the free consultation in April 2026, the moisture meter read 6.0% on the bare concrete. On install day the slab tested at 5.1%, with the concrete at 67°F, air at 70°F, 66% humidity and a 51°F dew point. The concrete itself was in good condition. Cascade logs those numbers on every job because they go into the Penntek warranty registration.

Grinding showed a couple of long cracks running across the main bay, the kind new slabs develop as they cure and shrink. Construction dust, tape and debris covered the rest.

How a 2,500 square foot shop gets coated

A floor this size takes more than a day. Prep ran over two days at the end of April, and the coating went down on May 1, 2026:

  1. Industrial diamond grind across the main bay, the side rooms and the stem walls, then vacuum.
  2. Fill the cracks with Penntek Mender crack repair.
  3. Pure polyurea basecoat, over 99% solids, chemically bonded with a silane adhesion promoter.
  4. Full broadcast of 1/4 inch Smoke flake on the floor and stem walls.
  5. Scrape and collect, then a polyaspartic topcoat with FadeLock™ UV stability.

The saw-cut control joints were kept as clean lines through the finished floor.

Smoke under knotty pine

Smoke Evolution is a mid-grey blend of black, grey and white chips. Under honey-colored pine it gives the room a solid, grounded base, and next to the white side rooms it reads crisp and clean. In a shop with big doors that stay open in good weather, Smoke hides sawdust, sand and tire tracks well.

Built for a working shop

Shops take heavier abuse than most garages: dropped tools, rolling jacks, chemicals and a lot of foot traffic. The Penntek basecoat bonds chemically with the concrete at over 1,300 PSI. Before the coating comes up, the concrete will come up. Watch the Penntek Hammer Test to see it take direct impacts.

The polyaspartic topcoat is non-porous, so oil, grease and gas wipe up, and it resists hot tire pickup. Those glass doors also let in a lot of sun, and FadeLock™ keeps the floor from yellowing or ambering. For more on how shop floors compare with home garages, read our post on commercial versus residential floor coatings.

A Certified Penntek floor on Whidbey Island

Island projects like this one are outside our usual Eastside and Snohomish County routes. The floor is the same Certified Penntek system we install on the mainland: tested, ground, repaired, coated and registered for a limited lifetime warranty backed by Penntek. Penntek has dealers in 200 markets, so the floor can be serviced long term. If you are new to the island, the City of Langley site has local information.

Our closest mainland service area is around Everett, where we install garage and shop floor coatings near Everett. You can also browse more shop and commercial floor projects.

Langley shop floor FAQ

Does Cascade coat floors on Whidbey Island?

This shop in Langley is one example. Island jobs are outside our usual area, so call 425-226-6085 and ask about your address. The testing, system and warranty registration are the same as on any mainland job.

How long does a 2,500 square foot shop floor take?

This one took three days: two days of grinding and crack repair, then the coating on the third. Smaller garages are often done in one day. The crew sets the schedule at the quote.

Is a shop floor coated differently than a garage?

The system is the same Certified Penntek polyurea and polyaspartic build. What changes is the prep time, crack repair and how much stem wall gets coated. This floor included 81.75 square feet of verticals.

Building a shop of your own? Book a free in-home quote or call 425-226-6085, and see more finished floors in our portfolio.